TABLE 2 - SINGLE PHASE RATINGS 9. CHARGING LED DOES NOT LIGHT ON AFTER BATTERY CONNECTION Possible Cause Action 4.1 Connection between charger and battery open. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. Charger connected to high AC voltage. The DC charging cable has a commonly used battery plug or receptacle. DANGER - Risk of electric shock. Andreas Geamanu Global Sales & Marketing, Lopos Whatever your objective, we Australian logistics tech firm leverages the UK FTA, Shifting 100 T of food a day is no mean feat for Foodbank Queensland, Cold robots revolutionise cold chain logistics. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. g)The charger is NOT for outdoor use. 10. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. It is a requirement to ground the chassis while the charger is connected to AC power. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. All Rights Reserved. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. Login to open WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Kalmar USA, Do not connect the next battery before you see indication OFF/FCA. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. j)Do not disassemble the charger. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. 4.4GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. Refer to the Troubleshooting Section (Section 13, page 17) for more details. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. Step 2: Check if the transformer has output 5.3 AC VOLTAGE CONNECTIONS 6.0 DC OUTPUT To connect the input AC voltage, route the AC conduit through the knockout hole provided. The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. SCR200 Standard Charger Operation . 8.2.4 CTIME Release the UP or DOWN button to display the elapsed The charger has not sustained any transit damage. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Before proceeding check which transformer tap configuration you have. A charge can be stopped by pressing STOP and resumed by pressing STOP again. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. Warranty Chargers have a 10-year warranty to the end-user. United States. Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. they are displayed when no battery is connected. The charger is used exclusively by the original user and by no other persons. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. 1. Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. 2. 1.3The charger receives proper care, protection, and maintenance under supervision of competent personnel. 8.0 CABINET OUTLINE/DIMENSIONS FOR Z MODEL CHARGERS ONLY CABINET A B C D D (Mining) E (Mining) DIM. #>U If DC cable lengths are adjusted please contact you local GNB service representative. ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. (DIM.B) Instr. The charger should be permanently connected to the mains supply. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple . The polarity of the charger plug must be the same as the battery connector. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. Ensure that battery and charger are matched. 7.1 FAULT AND DISPLAY CODES. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. The charger is NOT for outdoor use. For battery sizes not listed, contact your local GNB service representative. 9.1.2 9.1 SCRFLX CHARGER FUNCTIONAL DESCRIPTION CHARGING 9.1.2.1 CHARGING LED This section gives a brief description of each LED, pushbutton, and the delay function on the SCRFLX type charger front control panel. h)This charger is factory set to charge flooded lead-acid batteries only. It is modern and works with all batteries up to 85 Ah. PAGE 3. have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. What are the commonly used batteries for AGV cars? Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. Verify AC voltage per nameplate of the charger and electricians tag. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. A red 'Fault' indicator lights if an abnormal charge indication is detected. 7.1 DISPLAY AND FAULT CODES. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. Ensure that battery and charger are matched. Exide Battery Charger tn80dx080 1 Solutions there is no problem just want to go over setup 6a Exide Battery Charger 7001207 0 Solutions Is a wiring diagram available for Exide NPC 18-3-9 Exide Battery Charger NPC 18-3-950L 0 Solutions need manual for exide model ES3-12-850 charger Exide Battery Charger ES3-12-850 0 Solutions SCR100 Charger - Exide Technologies . While charging, an equalize charge can be requested by pressing = and turned off by pressing =. The equipment has been f actory set and does, This product has been designed, manufactured and certified to be, in conformance with UL Standards. Installation must only be carried out by suitably qualified personnel, and in accordance with current local and national wiring, The unit should be positioned using lifting equipment, placed under, Battery leads should not be altered without prior consultation with, The charger should be sited in a cool, dry, well-ventilated location, away from corrosive fumes and humid atmospheres. 7.2 Options 8. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. 2. any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. Home NOTE: Use only identical replacement fuses obtainable from your GNB service representative. Step 4: Check the battery charging current The charger will automatically charge a battery per the Ah rating set at the factory. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. permanently connected to the mains supply. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. A JIC type charger can only be factory installed and is available in a B, C or D size cabinet. 9. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. United States, Bluestar Global Logistics, 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. LIST OF DISPLAY INDICATIONS. It is a requirement to ground the chassis while the charger is connected to AC power. Unplug the J2 and J3 pins on the board (the board is completely out of the circuit), using a foil or A small length of metal wire connects the two plugs J2 and J3 directly. Incorrect, UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. 4.3GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. SHOW LESS . The SCR100 battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). Take it to a qualified GNB service center. High Visibility - Charge Status Indicator, Soft-keys (The function of the button will be displayed on the LCD Display), *Watering system (Shown when enabled, flashing during operation), Equalise (Shown when enabled, flashing during operation), Automatic Equalise (Shown when enabled, flashing during operation), Battery Recovery Mode (Shown when enabled, flashing during operation), *Air system enabled (Shown when enabled, flashing during operation), Before connecting the battery, check that the battery voltage, corresponds to the voltage indicated inside the battery, symbol on the LCD Display. Low temperature treatment of forklift battery, Effect of temperature on electric vehicle battery. Do not expose the charger to rain or snow. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). DELAY CIRCUIT CAUTION: HAZARDOUS VOLTAGES INSIDE. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). It remains closed for approximately ten minutes. The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). Electric forklift battery charger troubleshooting points, Correct charging method for forklift battery, Common misuse of forklift battery maintenance, maintenance-free "maintenance-free". Keep the manual in a s afe and c onvenient, It is advisable to thoroughly read the information on battery safety. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. Careful consideration must be taken when connecting this charger, to a generator. Do not disassemble the charger. In order to deliver the best experience please tell us where you are located. For non Z models contact your local GNB service representative. 7. 9.2 Momentary Remote and Stop Operation . 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. 318 0 obj <>stream The diode file of the multimeter can also be used to determine the break. Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. We found new distributors with the help of Forkliftaction, Posted WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL, SUCH AS. 1. This website is best viewed in Internet Explorer 10 or above. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. The charger will not operate in a reversed polarity condition. Typically the generator control bandwidth should be. EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. 7.2.1 JIC SWITCH ASSEMBLY. does it work correctly with a battery connected? Significant savings can be made on energy and operating costs and in CO 2 output. The front panel has STOP, =, EDIT and INFO buttons. 3.3 Chargers DC fuse blown. GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. The input. 1. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. CAUTION: USE MINIMUM 75C WIRING. FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. 5 Jan 2011 09:59, Posted 3. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. Do not touch un-insulated. This website is best viewed in Internet Explorer 10 or above. Have the charger examined by a GNB service representative or local qualified service facility. portion of output connector or un-insulated battery terminal. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. For battery sizes not listed, contact your local GNB service representative. Symptom => Disconnect battery and AC power. The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. Is the stream module damaged? 278 0 obj <> endobj Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. k)The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. See gounding method shown below (Figure 4.). hb```@VB eahIphapb Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. The charger is warranted for four (4) years from the date of manufacture as determined by the product serial number, with the following exceptions: 3.1Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. The SCR100 chargers are delivered on skids for easy handling using a fork lift truck. . 5 Jan 2011 21:20. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. Continued use of a defective charger after discovery of a defect will void all warranties. Testing has ensured that the, battery and c harger combination conform as a system for use in, Light and Heavy Industrial environments for each respective, product variant. STONE, BRICK, CONCRETE OR METAL. France is the most visited country in the world. John Brodie, 65, suffered DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums? Do not connect the next battery before you see indication OFF/FCA. Click here for more information. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204. A 15.10 22.70 32.10 24.30 24.30 24.30 DIM. Home Delivery World will be held June 14-15 in Philadelphia, and brings together the worlds most innovative final mile delivery stakeholders and technologies that will revolutionize the eCommerce supply chain. Australias Bestrane has secured a contract with British grocery delivery company Ocado, one of the worlds largest online grocers. Back to Lifting Platform. The charger will automatically charge a battery per the Ah rating set at the factory. WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS. 7.2.1 JIC SWITCH ASSEMBLY. Tat2dPete, For non Z models contact your local GNB service representative. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. %%EOF If the voltage is not under voltage, please open the charger casing in case of power failure, and observe whether the fuse, transformer, circuit board and other components are obviously burnt or damaged.
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